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Why High-Risk Operations Demand Control of Work

Summary: High-risk operations demand Control of Work because hazardous tasks cannot be managed through isolated safety processes alone. By connecting planning, authorization, risk controls and work execution, Control of Work helps organizations reduce the likelihood of incidents while maintaining operational control. 

High-risk work rarely depends on a single process to ensure worker safety. A maintenance shutdown, confined space entry or hot work activity may involve a variety of risk assessments, approvals, competency verifications and shift handovers, all of which must connect to ensure the job is completed safely. 

However, these complex, hazardous jobs are often managed across different teams, systems or workflows. When information becomes disconnected, organizations can lose visibility into critical hazards and changing work conditions.  

A Control of Work process layers these essential assessment, permitting, and handover processes, helping organizations plan, authorize, execute and monitor high-risk work with greater consistency and oversight. 

The Core Components of Control of Work

Control of Work is a systematic approach to planning, authorizing, performing and closing high-risk work activities. While the specific aspects vary based on operational and risk-based differences, a comprehensive Control of Work program typically includes the following components: 

 

Component Purpose 
Integrated Safety PlanServes as the coordinating layer between the components below  
Job Hazard Analysis Identifies job related hazards and critical controls 
Lockout/Tagout Prevents the unintended release of hazardous energy 
Permit to Work Ensures work is authorized and performed under defined conditions 
Shift Handover Transfers critical work and risk information between shifts 
Workplace Risk Assessment 

Assesses ongoing risks and conflicting work that may cause new hazards 

  

Individually, each process helps manage one part of high-risk work, but together, they create a connected system that provides the necessary oversight of work from start to finish. 

Industries That Depend on Control of Work

While Control of Work is valuable across many sectors, it is particularly important in industries where hazardous tasks are commonly carried out. 

Industry 

Examples of High-Risk Work 

Why Control of Work Matters 

Mining 

Confined spaces, blasting, excavations 

Coordinates complex work and helps manage multiple simultaneous hazards 

Construction 

Work at height, excavation, electrical work, contractor activities 

Improves oversight of changing work environments and subcontractors 

Manufacturing 

Maintenance, hot work, machine isolation, chemical handling 

Strengthens operational efficiency and supports safe maintenance activities 

Energy & Utilities 

Electrical switching, permit-controlled maintenance, shutdown work 

Helps manage hazardous energy and critical infrastructure risks 

Logistics & Transportation 

Fleet maintenance, loading operations, fuel handling 

Improves visibility into hazardous tasks and contractor activities 

Engineering 

Inspection work, structural assessments, marine operations 

Supports planning and authorization of specialized high-risk work 

High-risk work often involves multiple hazards, work groups, contractors and approvals. Without a structured way to manage all related processes, critical information can be missed and workers may operate with incomplete knowledge of site conditions. 

Why High-Risk Operations Need Control of Work

Many organizations either use a permit to work system in place of a comprehensive Control of Work process or have individual pieces of Control of Work in place. The challenge is that those processes often operate independently or don’t have purposeful connections built in to better manage the overall work. 

For example, risk assessments may be managed in one system. Permits may exist on paper. Contractor records may be maintained elsewhere. Shift handovers may rely on email, spreadsheets or verbal communication. 

This fragmentation creates operational blind spots. Consequences, like the following, can stem from disconnected processes: 

  • Risk assessments that are not linked to permits 
  • Contractors assigned to work that does not match their risk profile 
  • Permit approvals based on incomplete or outdated information 
  • Conflicting work occurring in the same area 
  • Critical information lost during shift changes 
  • Improper equipment lockout and tagout 

Control of Work brings these processes together into a coordinated system, helping organizations maintain operational control while ensuring work is performed safely and consistently. 

How to Layer Control of Work Processes

Building a mature Control of Work program requires creating alignment between people, processes and data. 

Organizations should take steps to: 

Standardize Workflows

Establish consistent processes for risk assessments, permits, isolation management and work authorization across sites and teams. 

Connect Risk and Work Execution

Risk assessments should directly inform permit requirements, control measures and work approvals. 

Improve Contractor Visibility

Contractor qualifications, training records and approvals should be accessible during the planning and authorization process. Organizations should also put in place procedures to assess ongoing risk related to contractors. 

Digitize Critical Processes

Digital permit systems, mobile inspections and electronic shift handovers help ensure information is available when and where it is needed. 

Establish a Single Control of Work Platform

Workers, supervisors and safety teams should be working from the same information, with visibility into permits, hazards, isolations and work status. 

Control of Work Is the Foundation of Safe High-Risk Operations

Organizations in mining, construction, manufacturing, energy, transportation and engineering face unique operational risks. Managing those risks requires more than individual permits or isolated safety processes. 

Control of Work brings together the critical processes that manage high-risk work into a coordinated framework. When these processes are connected, organizations gain greater visibility, stronger risk controls and a more consistent approach to safe work execution. 

Want to learn more? For more information, request a demo with one of our EHS specialists.

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About the author

Elizabeth Schlaker

Elizabeth is an EHS Content Specialist at Evotix who focuses on translating complex safety, risk and compliance topics into digestible, informational content. She writes on a wide range of subjects, including risk management, incident management, serious injury and fatality (SIF) prevention and audits and inspections.

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